- Project Case
- Zenith Concrete Crushing Plant in Brunei
- Zenith Stone Crusher in Angola
- Manufacturing Sand From Rocks With B-VSI-7611 in UAE
- Zenith Screening Plant in Palestine
- Mexico 120-150tph Stone Production Line
- Peru 60-80 tph Stone Production Line
- Australia 150tph Stone Crushing and Screening Plant
- A Very Successful 200-250tph Crushing Plant in Kenya
- Kenya 30-40 TPH Stone Production Line
- Kenya 100 TPH Mobile Stone Production Line
- Crushing Plant in Ghana from Zenith 400-450tph
- Oman 200 TPH Stone Production Line
- ZENITH Portable Limestone Crushing Line
- Zenith 300TPH Complete Crushing Line in Jummum, KSA
- Zenith XZM Ultrafine Mill in INDIA
- Limestone Grinding Plant in Belgium
- XZM221 Ultrafine Mill in Egypt
- Grinding Plant in Mexico
- Grinding Plant in Thailand
- Zenith 100-120tph Stationary Crushing Line in Addis Ababa
- Zenith 100-120 T/H Mobile Crushing Line in Addis Ababa
- Zenith 100-120tph Stationary Crushing Line in Kenya
- Tanzania 100-120 TPH Stone Production Line
- Zenith Cone Crusher Line In Indonesia
- Malaysia 300TPH Impact Crushing Plant
- ZENITH 300 TPH Stone Production Line in Suhar-Liwa, Oman
- ZENITH Stationary Basalt Crushing Line In Jeddah
- Linfen 250TPH Tailing & Construction Waste Crushing Line
- Quzhou 500TPH Granite Crushing Line
- Zhoushan 1800TPH Tuff Crushing Line
- Aggregate Plant
- Mineral Plant
- Artificial Sand Making Plant
- Construction Waste Recycling Plant
- Case for Grinding
Shanxi 500TPH Basalt Crushing Line
Basalt Crushing Design Scheme
Input Size: >750mm
Output Size: 0-5mm、5-12mm、12-24mm、24-31mm、31-40mm
Application: High Railway, High Way, concrete mixing station
Basalt Crushing Project Background
Basalt crushing is never an easy thing because it is characterized by rigidity, high strength and high abrasive resistance. So customers are often confronted with various problems during operation. Similarly, for basalt crushing, this customer met some troubles when using the spring cone crushers, hammer crushers and impact crushers purchased from other companies. For example:
1. 90% of finished products, produced by spring cone crusher, were flat-elongated particles, which are unsuitable for the construction of mixing plant, expressway and high-speed railway.
2. Taking hammer crushers and impact crushers as the main machines to crush basalt damaged not only the spare parts but also the machines themselves, triggering higher production costs and longer downtime.
As a result, to help this customer solve the problems, ZENITH equipped its production line with 2 HST Single Cylinder Hydraulic Cone Crusher on the basis of abundant experience in basalt crushing. After the production line was put into operation, the finished products have good granularity and gets popular among markets.
Transformation --- Analysis of Previous Production Line
1. Hammer crusher and impact crusher are suitable for soft materials. So when they are used to crush the hard materials like basalt, they are easy to be damaged and to lead higher production costs.
2. Traditional spring cone crusher is suitable for basalt crushing. But, its working principle--- crushing materials by squeezing inevitably brings some problems including low efficiency, over-abrasion and unsatisfying shape.
1. Displace the Machines
Considering the conditions of previous machines, ZENITH's engineers replaced the low efficient crushers and took modes of multi-stage screening.
2. Improve the Production Technology of Crushing Production Line
PLC intelligent operation system and dust collector were taken to ensure efficient and eco-friendly production line.
Customer Feedback of Basalt Crushing Projet
Since operation, the basalt crushing production line has been stable. The fine finished products are popular though the prices are higher.
Traditional Cone Crusher VS Single Hydraulic Cone Crusher
1. Working Principle
Different from traditional cone crusher, single hydraulic cone crusher takes lamination crushing which can achieve not only collision between materials and the plates but also the collision among materials.
High content of needle-like materials in concrete must exert a negative impact on strength of concrete. The ideal shape shall be cubic. For granularity, content of needle-like materials produced by traditional cone crusher is as high as 15% while by HST single cylinder cone crusher below 8%.
3. Crushing Efficiency
Lamination crushing boasts high efficiency. It can be ascribed to the formation of material layers. The squeeze among dense materials can achieve efficient crushing effect.
4. Wear of Plates
Traditional cone crusher incurs terrible abrasion easily because of its crushing mode while the lamination crushing mode took by HST single cylinder cone crusher only has a slight impact on wear of plates.
Previous Project Case: Sichuan 400TPH Pebble Crushing Line
Next Project Project: Hunan 130--200TPH Building Waste Crushing Line
Request a quotation
SERVICE ONLINE >